Carbon MCS-352 Manual do Operador

Fuel System Service & Diagnostic Equipment OPERATOR’S MANUAL MCS 245 PDF VERSION DISTRIBUTED BY: TOTAL FACILITY SOLUTIONS | 1

Pressure Switch Operation: • The pressure switch is opened when the pressure is less than 4 PSI and is closed when the pressure is 4 PSI or greate

Safety Information and Precautions /!\ DANGER Vehicle exhaust gases contain Carbon Monoxide, which is a colorless

Moving vehicles can cause injury. Moving engine parts. The engine cooling fan will cycle on and off depending on the coolant temperature and could

Before You Begin First Time Operation NOTE The following process is used to flush factory testing fluids out of your new machine, and is only n

9. The unit’s reservoir is now completely drained of fuel. Follow the steps below before performing the first cleaning service: • If necessary,

Fuel System Cleaning Procedures Determining the Vehicle's Fuel System Type It is very important to determine the fuel system type of the vehi

Carburetor Setup Procedure Follow the steps below to connect the unit to the vehicle's fuel system in order to obtain fuel from the vehicle

8. As shown below, connect the appropriate adaptors at the two points listed in Step 7. 9. As shown in the previous figure, attach the ends o

NOTE If the vehicle’s engine stalls, restrict pressure in the fuel line by turning the gate valve on the T-adaptor (#060-4500) clockwise 1/4 tu

17. As shown in the next figure, disconnect the female end of the T-adaptor (#060-4500) from the carburetor and connect it to itself at the male f

Table of Contents Introduction ... Error! Bookmark not

Carburetor Cleaning Procedure Follow the steps below to circulate the fuel/detergent mixture through the vehicle's carburetor. 1. Verify t

IMPORTANT Wrap a shop towel around pressure fittings before disconnection to protect against residual fuel spray. 12. Disconnect the batte

Throttle Body Injection (TBI) Setup Procedure Follow the steps below to connect the unit to the vehicle's fuel system in order to obtain fue

8. As shown in the next figure, connect the appropriate adaptors at the points listed in Step 7. 9. As shown in the previous figure, attach th

11. When filling the reservoir, add 8 oz. of detergent first for every 1/4 tank of fuel added. 12. Press and hold the Fill/Purge button on the c

16. As shown in the next figure, connect one end of the loop adaptor (#060-2501) to the pressure line coming from the vehicle's fuel tank.

Throttle Body Injection (TBI) Cleaning Procedure Follow these steps to circulate the cleaning mixture through the TBI unit to clean the throttle b

10. When the run time expires, the cleaning is complete. The unit will automatically shut off and purge the pressure lines for five seconds. The C

Port Fuel Injection (PFI) Setup Procedure Follow the steps below to connect the unit to the vehicle's fuel system in order to obtain fuel f

8. As shown in the next figure, connect the appropriate adaptors at the points listed in Step 7. 9. As shown in the previous figure, attach the

System Features and Functions The front of the MotorVac CarbonClean System cabinet contains a software-driven control panel, the opening for the

11. When filling the reservoir, add 8 oz. of detergent first for every 1/4 tank of fuel added. 12. Press and hold the Fill/Purge button on the c

16. As shown in the next figure, connect one end of the loop adaptor (#060-2501) to the pressure line coming from the vehicle's fuel tank. C

Port Fuel Injection (PFI) Cleaning Procedure Follow these steps to circulate the cleaning mixture through the Port Fuel Injection unit to clean th

10. When the run time expires, the cleaning is complete. The unit will automatically shut off and purge the pressure lines for five seconds. The

Continuous Injection System (CIS) Setup Procedure Follow the steps below to connect the unit to the vehicle's fuel system in order to obtain

8. As shown in the next figure, connect the appropriate adaptors at the points listed in Step 7. 9. As shown in the previous figure, attach the

11. When filling the reservoir, add 8 oz. of detergent for every 1/4 tank of fuel. 12. Press and hold the Fill/Purge button on the control panel

16. As shown in the next figure, connect one end of the loop adaptor (#060-2501) to the pressure line coming from the vehicle's fuel tank. C

Continuous Injection System (CIS) Cleaning Procedure Follow the steps below to circulate the cleaning mixture through the CIS fuel distributor to

8. Press the  button to increases the time, or the ▬ button to decreases the time until the Time LED display indicates 30 minutes. (Run time may b

System Features and Functions Descriptions of the gauges, control buttons, and LED indicators that make up the control panel are listed below. P

Returnless Fuel System Setup Procedure Follow the steps below to connect the unit to the vehicle's fuel system. Make sure the vehicle has

Note: To perform a leak down check, verify the vehicles fuel pump pressure, and/or fill the unit’s reservoir; connect the TEE adaptor 060-4500

Returnless System Cleaning Procedure Follow the steps below to feed the fuel/detergent mixture into the vehicle's fuel injector system.

IMPORTANT Close the gate valve on the T-adaptor and wrap a shop towel around pressure fittings before disconnection to protect against residual f

Vehicle Diagnostics Although vehicle diagnostic tests are not a mandatory part of the cleaning procedure, they can help determine if poor engine p

Fuel System Pressure Test 1. Verify that Setup Steps 1-10 from the appropriate previous chapter have been completed for the specific fuel system

Fuel Volume Test 1. Verify that Setup Steps 1-10 from the appropriate previous chapter have been completed for the specific fuel system type to b

Deadhead Test Do NOT perform the Deadhead test on CIS vehicles. 1. Verify that Setup Steps 1-10 from the appropriate previous chapter have bee

Leakdown Test 1. Verify that Setup Steps 1-10 from the appropriate previous chapter have been completed for the specific fuel system type to be t

• If the above procedures do not stop the leakdown, bend both adaptors simultaneously. If a leakdown is still present, the leak is probably the r

FRONT VIEW FUEL LEVEL WINDOW DISTRIBUTED BY: TOTAL FACILITY SOLUTIONS | 1(800) 274-8730 | WWW.LIFTANDAIRCOMPRES

Intake Cleaning System Procedures Port Fuel, Tuned Port and CIS Systems WARNING: Extreme care must be taken when performing this process. Fail

CAUTION: CIS FUEL SYSTEMS Do not open or move sensor plate / air door on the engine when the fuel distributor is pressurized. The CIS system w

NOTE: Disconnecting and grounding the secondary ignition will also keep the engine from starting. 16. Repeat these procedures a maximum of 3

Throttle Body and Carburetor Systems 1. Warm up vehicle to operating temperature. 2. Shut off vehicle and remove air cleaner. 3. Open t

Cleaning Through a Vacuum Port for Added Carbon Removal Capabilities 1. Warm up vehicle to operating temperature. 2. Open the ICS Spray Bottle

Troubleshooting and Additional Help Refer to the list below in the unlikely event that you have problems with your MotorVac CarbonClean System.

Maintenance Procedures The following maintenance procedures should be performed on a routine basis: 1. Drain the unit’s fuel reservoir and

Replace the Fuel Filter 1. Unscrew the old fuel filter from the mounting station on the back of the unit’s cabinet. 2. Lightly grease the seal

2005 MotorVac Technologies, Inc. B-1 Appendix B - System Accessories Standard Adaptor Kit (200-3025A) CarbonClean The standard adaptor ki

Appendix B - System Accessories B-2 2005 MotorVac Technologies, Inc. PART & NO. QTY APPLICATION 060-2501 1 FORMS "TANK TO TAN

LEFT VIEW As you face the system, the left side of the unit’s cabinet holds the fuel return and output hoses, while the right side of the unit’s c

Appendix B - System Accessories 2005 MotorVac Technologies, Inc. B-3 PART & NO. QTY APPLICATION 060-3600 080-3602 (O

Appendix B - System Accessories B-4 2005 MotorVac Technologies, Inc. Tee Adaptor For Single Line Fuel Injection Systems

Appendix B - System Accessories 2005 MotorVac Technologies, Inc. B-5 Deluxe Adaptor kit (200-3026A), CarbonClean The Deluxe adaptor kit

Appendix B - System Accessories B-6 2005 MotorVac Technologies, Inc. 060-3901 080-3904 (Clip) 1 3/8" QUICK DISCONNECT PO

Appendix B - System Accessories 2005 MotorVac Technologies, Inc. B-7 080-3402 O’Ring New / Optional GAS Adapters offered by MotorVac The

Appendix B - System Accessories B-8 2005 MotorVac Technologies, Inc. 2000 & Newer Nissan Products (Includes Nissan Quest & Maxim

Appendix B - System Accessories 2005 MotorVac Technologies, Inc. B-9 Bottle neck assembly. # 200-5034 includes air filler housing & b

Appendix C - Parts Service Parts for the MotorVac MCS 245 CarbonClean System Please refer to the part numbers below when ordering parts for the

100-5044 ICS 30” Intake Spray Tube 100-5034 ICS Bottle Neck (black plastic) 100-5009 ICS Air Filler Valve Housing 100-5010 ICS Viton Valve

RIGHT VIEW Vacuum Hose Forms a connection between the vacuum pressure from the vehicle engine and the

BACK VIEW The back of the unit’s cabinet contains an easy access area for the fuel filter, along with storage slots for shop towels, detergent bot

Theory of Operations Detailed descriptions of the various operations, control buttons, and LED indicators are listed below. Fill Operation: •